The Junyao JY-ZB6010W is a horizontal flow wrapper designed for the delicate handling of wafer biscuits, cakes, breads, and other baked products that are prone to breakage or surface damage. Based on the reliable JY-ZB6010 chassis, this variant adds custom feeding guides, soft-contact pressure plates, and a crumb collection system to address the specific challenges of bakery packaging. The machine wraps products in a continuous pillow-style film envelope at speeds from 30 to 200 packs per minute, making it suitable for both small-batch artisan bakeries and high-volume industrial biscuit lines.
Wafer biscuits, sandwich biscuits, Swiss rolls, and sliced loaf cakes all share one common requirement: the packaging process must preserve product shape and texture while still providing a tight seal against moisture and oxygen. The JY-ZB6010W meets this requirement through a combination of low-impact feeding, adjustable belt speeds, and precisely controlled sealing pressure. The machine can run polypropylene, polyethylene, or laminated films depending on the shelf-life target and packaging aesthetic, and the film width and bag length ranges are wide enough to accommodate single biscuits, twin packs, or family-size cake portions.
The JY-ZB6010W is controlled by a PLC and HMI touch screen, with servo-driven film feed and sealing jaws that maintain accurate positioning from the first pack to the last. Photoelectric tracking ensures that printed film is aligned correctly, and the stainless-steel construction simplifies cleaning after flour, crumbs, or fillings contact the machine surfaces. CE certification and a 4.0 kW drive system make the unit energy-efficient and globally exportable, matching the standards required by Junyao customers in over 25 countries.
Gentle Handling for Fragile Wafers and Biscuits
Fragile baked goods require a feeding system that guides products without squeezing, scraping, or dropping them. The JY-ZB6010W uses a smooth infeed belt with low-friction polyurethane surfaces and adjustable side fences that keep wafers centered as they move toward the forming tube. The transfer point between the infeed and the wrapping section is engineered with a minimal drop height and cushioned transfer plates that accept the product from the belt and hand it off to the film without impact. For multi-layer wafer sandwiches, the system can be fitted with a stacking wheel or gentle pusher that builds a two- or three-piece stack before wrapping. This careful handling reduces breakage rates to the low single digits, even on thin, crisp wafers with cream filling.
Wide Bag Format for Cake and Bread Products
The JY-ZB6010W supports a bag length range of 80 to 400 mm and a generous film width, allowing it to wrap not only small biscuits but also larger portions such as sponge cake slices, buns, and short bread loaves. The forming tube and collar can be changed in minutes using a quick-release clamp system, and the film centering device ensures that the web is folded symmetrically around the product. A rotary encoder linked to the product belt measures actual product position and feeds that information to the PLC, so the machine can compensate for slight variations in product spacing without producing empty bags or off-center seals. This makes the JY-ZB6010W an attractive option for bakeries that run frequent changeovers between SKU sizes.
Adjustable Pressure Plates for Variable Product Heights
Baked products vary in height from thin crackers to thick muffins and layered cakes. The JY-ZB6010W includes height-adjustable pressure plates above the infeed and wrapping sections that apply just enough contact to keep the product stable without crushing it. A hand wheel and digital scale allow operators to set the gap in millimeters and repeat the same setting on future changeovers. For very soft sponge cakes, the pressure plate can be fitted with a soft silicone contact strip that distributes force evenly across the top surface. This adjustability is essential for maintaining consistent seal quality when product thickness changes between runs.
Crumb Collection Tray for Hygienic Operation
Any biscuit packaging line produces crumbs, and if those crumbs accumulate on sealing surfaces they can weaken seals and invite pest or microbial concerns. The JY-ZB6010W is fitted with a slide-out crumb collection tray beneath the infeed and forming areas that catches falling particles before they reach critical machine components. The tray is removable for cleaning during changeovers or at the end of each shift, and its stainless-steel surface resists corrosion from cleaning agents. In addition, the machine uses a continuous exhaust connection option to pull dust away from the sealing zone, improving both seal reliability and workplace hygiene.
Servo Film Feed and Precision Sealing
A servo motor drives the film feed rollers, providing accurate control of film length and eliminating the mechanical wear associated with clutch-brake systems. The sealing jaws are heated by independent PID temperature controllers with fast-response thermocouples, allowing the operator to set different temperatures for the center seal and end seal. Because baked products often use thinner films than confectionery, the sealing pressure can be fine-tuned through a pneumatic regulator with a pressure gauge. The combination of accurate temperature, pressure, and dwell time produces strong, attractive seals without film burn-through or weak spots.
User-Friendly Control and Quick Changeover
The 7-inch color HMI displays machine speed, pack count, film usage, temperature, and alarm status in real time. Recipe storage supports up to 100 product settings, so bakeries can save all parameters for each SKU and recall them during changeovers. Tool-free change parts include the forming collar, pressure plates, and infeed fences, reducing the mechanical setup time to approximately 20 minutes for experienced operators. The machine also includes automatic film splicing and a jog button for manual positioning during startup, which reduces film waste at the beginning of each production run.
| Parameter | Value |
| Model | JY-ZB6010W |
| Packaging Speed | 30 - 200 packs/min |
| Power | 4.0 KW |
| Weight | 950 KG |
| Dimensions (L × W × H) | 3500 × 1500 × 1600 mm |
| Bag Size Range | 80 - 400 mm |
| Film Width | Up to 450 mm |
| Control System | PLC + servo + HMI touch screen |
| Feeding Method | Belt infeed with adjustable fences |
| Power Supply | 220V / 50-60Hz (customizable) |
| Certification | CE |
Wafer Biscuits and Sandwich Creams
The JY-ZB6010W is frequently used for single wafer fingers, cream-filled wafer sandwiches, and rolled wafer sticks. The gentle handling and crumb collection features prevent the crisp layers from cracking and keep cream fillings intact during the wrapping process. Optional stacking units can group two or three wafers into a multi-pack before sealing.
Sponge Cakes, Swiss Rolls, and Cupcakes
Soft cakes require a wide bag format and a pressure plate that does not compress the crumb structure. The JY-ZB6010W can wrap individual slices, half rolls, and small tray-baked cakes in a pillow pack that protects the surface from drying and physical damage. The film type can be chosen for ambient, chilled, or frozen distribution depending on the product.
Bread, Buns, and Short Loaves
From dinner rolls to small sandwich loaves, the JY-ZB6010W handles soft bread products with a combination of wide infeed belts and carefully adjusted top pressure. The machine can run perforated film or anti-fog films that maintain visibility while preventing condensation inside the pack during refrigeration.
Xingjunyao Intelligent Packaging Technology (Taizhou) Co., Ltd. produces the JY-ZB6010W in its 13,000 m² factory in Taizhou, Zhejiang, China. The company has operated since 2014 and currently employs approximately 100 people across engineering, machining, assembly, and quality assurance. The factory is equipped with CNC machining centers, sheet-metal laser cutters, and automated assembly stations that allow Junyao to maintain consistent quality across each batch of machines.
Quality control for the JY-ZB6010W starts with incoming inspection of sheet steel, servo motors, and electrical components. The frame is welded and machined to tolerance, then the film path and feeding modules are aligned using optical and mechanical gauges. After assembly, each machine is run for a minimum of 24 hours using actual product samples to verify mechanical handling, sealing strength, and film registration. Before shipment, the machine is cleaned, lubricated, and packed with a full set of changeover tools and spare parts. CE marking is supported by a technical construction file, and the user manual is provided in English and Chinese as standard.
Q: Can the JY-ZB6010W handle very soft sponge cakes without compressing them?
Yes. The height-adjustable pressure plates and optional silicone contact strips allow the machine to run soft sponge cakes, chiffon cakes, and cream rolls without crushing the crumb structure. The gap can be set to within one millimeter of product height.
Q: What is the typical changeover time between wafer sizes?
For an experienced operator, mechanical changeover including forming collar, pressure plates, and infeed fences takes about 15 to 20 minutes. Recipe recall on the HMI adds another 2 to 3 minutes.
Q: Is the machine suitable for running printed film?
Yes. The machine includes a photoelectric eye for film registration and a servo-driven film feed that corrects for print-to-cut position errors. The mark offset can be adjusted directly from the HMI.
Q: How are crumbs and dust managed during production?
A slide-out stainless-steel crumb tray is installed beneath the infeed and forming areas. The machine can also be connected to an external vacuum or dust extraction system to remove particles from the sealing zone.
Q: Can the machine be integrated with upstream packaging or cooling systems?
Yes. The JY-ZB6010W can accept a synchronized infeed conveyor and provide interlock signals to upstream cooling tunnels, depanners, or stacking machines. The PLC can be configured for handshaking protocols used by common bakery line equipment.
Copyright © Xing Junyao Intelligent Packaging Technology(Taizhou)Co.,Ltd - Privacy policy
EN
