The Junyao JY-L1000 is a horizontal flow wrapper designed for the delicate handling of wafer biscuits, cakes, breads, and other baked products that are prone to breakage or surface damage. Based on the reliable JY-L1000 chassis, this variant adds custom feeding guides, soft-contact pressure plates, and a crumb collection system to address the specific challenges of bakery packaging.
The JY-L1000 is controlled by a PLC and HMI touch screen, with servo-driven film feed and sealing jaws that maintain accurate positioning from the first pack to the last. Photoelectric tracking ensures that printed film is aligned correctly, and the stainless-steel construction simplifies cleaning after flour, crumbs, or fillings contact the machine surfaces.
Machine picture
1.Gentle Handling for Fragile Wafers and Biscuits
Fragile baked goods require a feeding system that guides products without squeezing, scraping, or dropping them. The JY-L1000 uses a smooth infeed belt with low-friction polyurethane surfaces and adjustable side fences that keep wafers centered as they move toward the forming tube.
2.Adjustable Pressure Plates for Variable Product Heights
Baked products vary in height from thin crackers to thick muffins and layered cakes. The JY-L1000 includes height-adjustable pressure plates above the infeed and wrapping sections that apply just enough contact to keep the product stable without crushing it. A hand wheel and digital scale allow operators to set the gap in millimeters and repeat the same setting on future changeovers.
3.Crumb Collection Tray for Hygienic Operation
The JY-L1000 is fitted with a slide-out crumb collection tray beneath the infeed and forming areas that catches falling particles before they reach critical machine components. The tray is removable for cleaning during changeovers or at the end of each shift, and its stainless-steel surface resists corrosion from cleaning agents.
4.Servo Film Feed and Precision Sealing
A servo motor drives the film feed rollers, providing accurate control of film length and eliminating the mechanical wear associated with clutch-brake systems. The sealing jaws are heated by independent PID temperature controllers with fast-response thermocouples, allowing the operator to set different temperatures for the center seal and end seal.
| Parameter | Value |
| Model | JY-ZB6010W |
| Packaging Speed | 30 - 200 packs/min |
| Power | 4.0 KW |
| Weight | 950 KG |
| Dimensions (L × W × H) | 3500 × 1500 × 1600 mm |
| Bag Size Range | 80 - 400 mm |
| Film Width | Up to 450 mm |
| Control System | PLC + servo + HMI touch screen |
| Feeding Method | Belt infeed with adjustable fences |
| Power Supply | 220V / 50-60Hz (customizable) |
| Certification | CE |
Xingjunyao Intelligent Packaging Technology (Taizhou) Co., Ltd. produces the JY-L1000 in its 13,000 m² factory in Taizhou, Zhejiang, China. The company has operated since 2014 and currently employs approximately 100 people across engineering, machining, assembly, and quality assurance.
Q: Can the JY-L1000 handle very soft sponge cakes without compressing them?
Yes. The height-adjustable pressure plates and optional silicone contact strips allow the machine to run soft sponge cakes, chiffon cakes, and cream rolls without crushing the crumb structure. The gap can be set to within one millimeter of product height.
Q: What is the typical changeover time between wafer sizes?
For an experienced operator, mechanical changeover including forming collar, pressure plates, and infeed fences takes about 15 to 20 minutes. Recipe recall on the HMI adds another 2 to 3 minutes.
Q: Is the machine suitable for running printed film?
Yes. The machine includes a photoelectric eye for film registration and a servo-driven film feed that corrects for print-to-cut position errors. The mark offset can be adjusted directly from the HMI.
Q: How are crumbs and dust managed during production?
A slide-out stainless-steel crumb tray is installed beneath the infeed and forming areas. The machine can also be connected to an external vacuum or dust extraction system to remove particles from the sealing zone.
Q: Can the machine be integrated with upstream packaging or cooling systems?
Yes. The JY-L1000 can accept a synchronized infeed conveyor and provide interlock signals to upstream cooling tunnels, depanners, or stacking machines. The PLC can be configured for handshaking protocols used by common bakery line equipment.
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