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Automatic Chocolate Bar Packing Machine Servo-Drive Horizontal Sealing Pillow Wrapper

Automatic servo-driven chocolate bar wrapping machine with integrated feeding conveyor. 50–300 packs/min, temperature-controlled sealing, CE certified, 50-product recipe memory

Brand:
Junyao
Spu:
JY-L1000
  • Description
  • Product Category
  • Technical Specifications
  • Product Details
  • Company Profile
  • Exhibition
  • Certifications
  • FAQ
Automatic Feeding Servo Drive Pillow Chocolate Bar Wrapping Packing Machine supplier

Product Overview

The Junyao JY-L1000 represents our most refined chocolate bar packaging solution — a machine that has evolved through multiple iterations based on feedback from confectionery producers in over 25 countries. It combines automatic bar feeding with servo-driven film registration and precision temperature-controlled sealing in a single robust system.

The machine's defining feature is its automatic feeding conveyor: chocolate bars transition directly from your cooling tunnel or mold release station onto the JY-L1000's servo-timed product pockets, eliminating manual placement and the inconsistencies it introduces. The film feed servo delivers ±0.5 mm positioning accuracy for perfect graphic alignment on every pack. And the temperature-controlled sealing system prevents the chocolate bloom that ruins shelf appeal.

Deep Dive: Why Temperature Control Matters for Chocolate

When you seal a chocolate bar at the wrong temperature, two things can happen:

  1. Too hot: Heat transfers through the film, melts cocoa butter at the surface, and as it re-solidifies it forms a whitish-grey coating — chocolate bloom. The product looks old, even though it's fresh off the line. Retailers reject it. Consumers don't buy it.

  2. Too cold: The seal is weak. Oxygen and moisture enter the package. The chocolate oxidizes, develops off-flavors, and shelf life drops — sometimes by 30–40%.

The JY-L1000 solves both problems with PID-controlled jaws that maintain ±2°C accuracy, optimized contact geometry that minimizes dwell time, and optional cooling air nozzles for ultra-sensitive products. This isn't marketing language — it's the difference between a 12-month shelf life and a product recall.

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Key Features

1. Auto-feeding conveyor that synchronizes with your production line. Servo-driven timing belt with product-specific pockets. Electronically synchronized with the film feed — no manual product placement, no positioning errors.

2. ±0.5 mm film registration accuracy. High-resolution servo with photoelectric eye-mark detection. Real-time micro-adjustments compensate for film stretch and speed variations. Format changes take under 5 minutes.

3. PID temperature control — the bloom prevention system. Independent upper/lower jaw temperature control. ±2°C stability. Configurable cooling air nozzles. The result: glossy chocolate bars with strong hermetic seals.

4. Hygienic construction for food safety compliance. 304 stainless steel product contact surfaces. Open frame with no horizontal flat areas where chocolate debris accumulates. Quick-release jaw mounts for deep cleaning. FDA and EU compliant.

5. 50-product recipe storage. All parameters — film length, jaw temperatures, conveyor speed, registration — recalled on recipe selection. Operator training time: typically half a day.

Applications

  • Standard chocolate bars (35 g, 50 g, 90 g, 100 g, 200 g)
  • Chocolate-coated wafer bars
  • Filled chocolate bars (caramel, nougat, fruit)
  • Seasonal and novelty chocolate products

Parameter Specification
Model JY-L1000
Packaging Speed 50-1200 packages/min
Power 9.5 KW
Total Weight 3500 KG
Machine Dimensions (LxWxH) 2500 x 1350 x 1600 mm
Bag Length Range 70-280 mm
Film Width Range 50-180 mm
Ideal Product Weight Range 50-200 g
Sealing Temperature Range 100-200 C
Power Supply 220V/50Hz (or 380V/60Hz optional)
Control System PLC + HMI touch screen, servo-driven
Compatible Films OPP/CPP, metallized PET, laminated composites
Certification CE

After-Sales & Warranty

Manufacturing and Quality
13,000 m² factory. 10+ years of export experience. 72-hour pre-shipment testing. ISO 9001-aligned quality system. CE certified.

After-Sales & Warranty

  • 12-month warranty
  • On-site installation and training
  • 48-hour spare parts dispatch
  • Remote technical support in multiple languages



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Q: How does the temperature-controlled sealing system prevent chocolate bloom?
The sealing system maintains jaw temperatures within a narrow PID-controlled tolerance of plus or minus 2°C and uses optimized contact geometry to minimize dwell time on the film surface. This prevents excessive heat from transferring through the film to the chocolate product. For temperature-sensitive products, optional cooling air nozzles can be directed at the seal area to further reduce heat migration and protect chocolate surface quality.
Q: What is the format changeover time when switching between different chocolate bar sizes?
With the recipe management system, a complete format change can be accomplished in under 5 minutes. The operator selects the new product recipe on the HMI touch screen, and the machine automatically adjusts film feed length, sealing temperatures, feeding speed, and photoelectric registration parameters. Physical adjustments to the feeding conveyor guide rails may be required for significantly different bar widths, which adds approximately 3-5 minutes to the changeover.
Q: Can the machine handle chocolate bars with inclusions like nuts or fruit pieces?
Yes. The gentle feeding system and temperature-controlled sealing are designed to accommodate chocolate bars with various inclusions. The feeding conveyor pockets can be customized to match the bar profile, including bars with uneven surfaces from nut or fruit inclusions. The sealing system produces hermetic seals regardless of surface texture, ensuring package integrity for all chocolate bar types.
Q: What after-sales support is provided for international customers?
Junyao provides comprehensive after-sales support including remote technical diagnostics via video link, spare parts supply through international express shipping, and on-site technical assistance when needed. The standard warranty period is 12 months from installation. The company maintains a spare parts inventory for all standard wear components and can typically dispatch replacements within 48 hours of receiving a request from any of its 25+ export destinations.
Q: Is installation and operator training included with the machine purchase?
Yes. Junyao provides on-site installation supervision and operator training as part of the machine package. A technical engineer is dispatched to the customer facility to oversee machine assembly, perform initial setup and calibration, conduct test runs with the customer's actual products and films, and train operators on daily operation, format changes, cleaning procedures, and basic troubleshooting. Training is conducted in the language specified by the customer.

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