Multi Functional Versatile Wafer Chocolate Flow Wrapping Machine Servo Control with Customized Design

Product Overview

Chocolate wafers and layered biscuits are among the most fragile products on a packaging line. The delicate wafer core crumbles under impact, and the chocolate coating is easily cracked by mechanical handling. This Junyao horizontal packing machine with integrated pusher feeding is engineered specifically for these products.

Manufactured at Xingjunyao's 13,000 m² Taizhou facility, the machine's pusher feeding system advances products individually and gently, synchronized with the film feed to position each wafer and biscuit precisely in the packaging film. Temperature-controlled sealing prevents heat damage to the chocolate coating, and servo-driven registration keeps branding centered on every pack. Proven across installations in over 25 countries since 2014.

Machine picture:

Key Features

1.Pusher Feeding System. Advances products individually with controlled motion, preventing the impact and vibration that break delicate wafers and biscuits.

2.Precision Positioning. Synchronized pusher and film feed position each product exactly in the film — essential for centered graphics and uniform seals.

3.Temperature-Controlled Sealing. PID-controlled jaws prevent heat migration through the film to the chocolate coating, protecting surface quality.

4.Gentle Transfer. Smooth product transfer from pusher to wrapping station without dropping or impact.

5.Quick Changeover. Recipe-based parameter recall switches between wafer, biscuit, and other formats in minutes.

6.Food-Grade Construction. 304 stainless steel on all product contact surfaces. CE certified. Multi-language HMI.

Applications

Chocolate wafers, layered wafer biscuits, sandwich biscuits, cream biscuits, and similar delicate bakery products.

Manufacturing & Support

Manufactured in a 13,000 m² ISO 9001-aligned factory. 72-hour pre-shipment testing.

After-Sales & Warranty

• 12-month warranty
• On-site installation and training
• 48-hour spare parts dispatch
• Remote technical support in multiple languages

Q:Why is pusher feeding better for wafers than standard belt feeding?

Pusher feeding advances each product with controlled motion rather than relying on belt friction, eliminating the impact and vibration that crumble delicate wafer cores and crack chocolate coatings.

Q:How does the machine prevent chocolate coating damage?

Gentle transfer mechanisms prevent mechanical impact, while PID-controlled sealing prevents heat damage. Both factors protect the chocolate coating's appearance and integrity.

Q:Can the machine handle multi-layer and cream-filled biscuits?

Yes. The pusher feeding system and adjustable product guides accommodate layered wafers, sandwich biscuits, and cream-filled products, with parameters stored per product format.