Product Overview
The Junyao JY-ZB1200GB is a high-speed flow wrapping system engineered specifically for the ginger candy and gingerbon segments of the confectionery industry. Built on the proven JY-ZB1200 horizontal flow wrapper platform, this machine integrates a precision disc feeding module that orients, spaces, and delivers individual pieces of sugar-coated or wrapped ginger candy into the forming tube at speeds up to 800 packs per minute. Every element of the mechanical layout, from the infeed disc to the sealing jaws, has been optimized for the size, weight, and surface characteristics typical of gingerbon-style products, ensuring consistent seal quality and attractive pillow-style presentation without product crushing or wrapper skew.
Unlike general-purpose flow wrappers that require extensive changeover parts and trial runs to handle sticky or dusty sugar coatings, the JY-ZB1200GB arrives with a process-specific configuration. The disc feeder uses a cam-driven pocket design matched to common ginger candy dimensions, while the film path incorporates gingerbon-specific tension control to keep printed film registered even when product throughput varies. The machine frame is fabricated from stainless steel and aluminum alloy components selected for food-grade hygiene, corrosion resistance, and long service life in high-humidity factory environments. CE certification and full compliance with international electrical safety standards make the unit suitable for export to more than 25 countries where Junyao machines are already in operation.
The control architecture centers on a Schneider servo and PLC system paired with a SICK photoelectric sensor array for product tracking and film registration. Operators manage recipes, alarm history, and production statistics through a 7-inch color HMI touch screen. The machine supports multiple languages on the interface, allowing local technicians to navigate setup screens without relying on external translators. With a compact footprint of 2500 × 1350 × 1600 mm and a total weight of 850 kg, the JY-ZB1200GB delivers high output in a floor space that fits easily into existing confectionery packaging lines.
Key Features
Disc Feeding System for Individually Wrapped Ginger Candy
The heart of the JY-ZB1200GB is its rotary disc feeding unit. The disc is machined with interchangeable pockets that accept one piece of ginger candy per cavity, then rotate through a controlled arc before releasing the product onto the infeed conveyor. Because the pocket geometry determines product spacing, the machine can maintain precise pitch without depending on friction belts or pushers that might deform soft or irregularly shaped gingerbon. The disc speed is servo-driven and electronically geared to the wrapper film feed, so acceleration and deceleration during line speed changes remain smooth. In practice, this means fewer misfeeds, fewer empty packs, and reduced giveaway caused by double products in one wrapper. The disc assembly can be lifted out as a single module for cleaning or pocket changeover, typically requiring less than 15 minutes during a size switch.
Gingerbon-Specific Film Tension Control
Printed film used for gingerbon packaging often carries tight registration graphics, seasonal logos, or nutritional panels that must align consistently from pack to pack. The JY-ZB1200GB uses a dedicated dancer-arm tension section with low-inertia rollers and a high-response servo unwind to maintain constant web tension across the full speed range. An automatic splicing function joins a new film roll to the running web without stopping production, which is critical when running long campaigns of a single SKU. The film registration system compares the mark sensor reading against the sealing jaw position and makes micro-corrections every cycle, keeping print-to-cut repeatability within a tight tolerance band. The result is a shelf-ready pack with clean edges and centered graphics, even at 800 packs per minute.
Anti-Dust Sealing for Sugar-Coated Products
Sugar-coated ginger candy and gingerbon generate fine dust during feeding and transfer. If this dust accumulates on the sealing surfaces, it can create weak longitudinal seals or cause end-seal leakage, leading to shorter shelf life and customer complaints. Junyao addressed this by designing a positive airflow dust removal hood around the disc outfeed and sealing area, combined with sealing jaws that reach and hold the precise temperature profile required for the film grade in use. The sealing surfaces are treated with an anti-stick coating that resists sugar buildup and allows easy cleaning during scheduled maintenance. Jaw pressure is pneumatically adjustable with a precision regulator, so operators can increase or decrease sealing force depending on film thickness and product density without mechanical shim changes.
Servo-Driven Motion and Recipe Management
Three independent servo motors manage the film feed, sealing jaws, and product infeed, allowing each axis to be tuned for optimal acceleration, dwell time, and synchronization. The PLC stores up to 100 product recipes, so once a ginger candy size is proven, the full setup can be recalled instantly by name or product code. Recipe data includes film length, sealing temperature, jaw pressure, disc speed ratio, and mark sensor offset. A USB port allows backup and restore of recipe libraries, simplifying multi-site deployments where the same SKU may be packed at different locations. Alarm logging records the time, fault code, and corrective action for each stoppage, giving production and maintenance managers the data they need for continuous improvement.
Robust Construction and Operator Safety
The JY-ZB1200GB frame is built from 304 stainless steel with anodized aluminum guards and polycarbonate safety panels that meet CE machinery directive requirements. All bearings, chains, and cam followers are sealed or shielded to protect against sugar dust ingress. Emergency stop circuits are Category 1 safety rated with monitored dual-channel contacts. Transparent guards allow operators to observe the wrapping process without opening the machine, while interlocked doors prevent operation when maintenance access is required. Electrical enclosures carry an IP54 rating, making the machine suitable for the washdown and humidity levels typical of confectionery plants in tropical and subtropical climates.
Easy Integration and Remote Diagnostics
Standard communication interfaces on the JY-ZB1200GB include RS485 and Ethernet, enabling connection to plant-level MES or SCADA systems for production tracking. An optional remote diagnostics module allows Junyao engineers to review PLC status, alarm history, and servo trends over a secure internet connection, reducing the need for international travel during commissioning or troubleshooting. The machine can be ordered with left-hand or right-hand discharge to match upstream processing equipment, and height-adjustable leveling feet simplify alignment with existing conveyors.
Technical Specifications
| Parameter |
Value |
| Model |
JY-ZB1200GB |
| Packaging Speed |
100 - 800 packs/min |
| Power |
4.5 KW |
| Weight |
850 KG |
| Dimensions (L × W × H) |
2500 × 1350 × 1600 mm |
| Bag Size Range |
40 - 130 mm |
| Film Width |
Up to 300 mm |
| Feeding Method |
Rotary disc feeding |
| Control System |
Schneider servo + PLC + SICK sensor |
| HMI Interface |
7-inch color touch screen, multi-language |
| Power Supply |
220V / 50-60Hz (customizable) |
| Certification |
CE |
Applications
Individually Wrapped Ginger Candy
Ginger candy produced in small rectangular, pillow, or oval shapes is an ideal application for the JY-ZB1200GB. The disc pockets accept one piece at a time and the film path forms a tight pillow pack that protects the product from humidity and preserves the spicy-sweet flavor profile. This application is especially common in Southeast Asian, Middle Eastern, and European markets where ginger-based confections are consumed as throat soothers or digestive aids.
Gingerbon and Sugar-Coated Hard Candy
Gingerbon candies are typically round or slightly flattened with a sugar-coated surface that can become dusty during handling. The anti-dust sealing system and the disc feeder are configured specifically for this geometry and surface finish, delivering a clean wrap with consistent seal integrity at high speed. The machine can also handle other sugar-coated hard candies such as mints, fruit drops, and herbal candies with minimal changeover.
Seasonal and Promotional Ginger Snacks
Because the JY-ZB1200GB stores up to 100 recipes, it supports frequent product changeovers for seasonal promotions, gift assortments, or limited-edition packaging. The ability to recall film length, temperature, and register offset from memory allows operators to restart production quickly after a change, reducing the waste associated with setup trials.
Manufacturing and Quality
Xingjunyao Intelligent Packaging Technology (Taizhou) Co., Ltd. manufactures the JY-ZB1200GB at its 13,000 m² factory in Taizhou, Zhejiang, China. Founded in 2014 and employing approximately 100 people, the company has built a production system that combines CNC machining centers, laser cutting, and precision assembly lines under one roof. Critical components such as the disc feeder, sealing jaws, and servo frames are produced in-house to maintain dimensional control and interchangeability across production batches.
Each JY-ZB1200GB undergoes a standardized quality routine before shipment. The frame is inspected for squareness and weld integrity; the servo axes are checked for positioning accuracy and repeatability; the sealing temperature controllers are calibrated against certified thermocouples; and the complete machine is run for a minimum of 24 hours with representative product. Final inspection includes film registration tests, pack drop tests, and seal strength sampling. The CE marking process is supported by a full technical file covering risk assessment, electrical schematics, and user manual documentation. Spare parts are stocked at the factory, and the engineering team provides remote guidance, installation videos, and on-site commissioning support when needed.
Frequently Asked Questions
Q: What product sizes can the JY-ZB1200GB handle?
The standard disc feeder accepts ginger candies and gingerbon with a maximum bag length of 130 mm and minimum bag length of 40 mm. Custom pocket sets can be supplied for dimensions outside this range after sample review by the Junyao engineering team.
Q: How is the machine cleaned between flavor changes?
The disc feeder is designed as a removable module, and the contact parts with product are made of stainless steel or FDA-approved plastic. Guards can be opened without tools, and the anti-stick sealing jaws wipe clean with food-safe cleaning agents. A full cleaning cycle can typically be completed in under 30 minutes.
Q: Does the machine support printed film?
Yes. The film path includes a photoelectric mark sensor and servo-driven unwind that maintain registration from 40 to 130 mm bag lengths. The HMI allows operators to adjust the mark offset independently of sealing temperature and speed.
Q: What is the typical delivery time for a JY-ZB1200GB?
Standard delivery is 30 to 45 days after order confirmation and receipt of deposit. Delivery may vary for custom electrical specifications, additional feeding options, or large multi-machine orders.
Q: Can the machine be connected to upstream candy forming or cooling equipment?
Yes. The JY-ZB1200GB can be equipped with a synchronized infeed conveyor and interface signals to connect with upstream cooling drums, sorting machines, or extrusion lines. The PLC can be programmed to pause or alarm based on upstream status.
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