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High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine
High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine

High Speed Chocolate & Food Packing Machine — Protein Bar Pillow Packaging Machine

High-speed pillow packing machine for protein bars, chocolate bars, and food bars. Cold-seal compatible, gentle product handling, CE certified. 10+ years of confectionery packaging experience

Brand:
Junyao
Spu:
JY-L1000
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  • Description
  • Product Characteristics
  • Technical Specifications
  • Product Details
  • Company Profile
  • Exhibition
  • Certification
  • FAQ
high speed chocolate food packing machine protein bar pillow packaging machine-0

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Product Overview

The Junyao high-speed chocolate and protein bar pillow packaging machine is a flexible packaging platform designed specifically for nutrition bars, protein bars, and chocolate bars. It delivers high throughput while maintaining gentle handling of fragile products, making it an ideal choice for snack food and sports nutrition manufacturers.

The machine supports both heat-seal and cold-seal modes — heat-seal for standard chocolate products and cold-seal for heat-sensitive protein bars, with changeover completed in just 5 minutes. Constructed with 304 stainless steel food-grade materials and CE certified, it meets international hygiene standards.

Machine picture:

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Key Features

  • Dual-Mode Sealing: Switch between heat-seal and cold-seal to accommodate different product characteristics.
  • Gentle Feeding System: Custom product pockets and synchronized infeed conveyor prevent product damage during transfer.
  • Precise Temperature Control: Independent upper/lower jaw control with ±2°C accuracy; optional cooling nozzles prevent chocolate bloom.
  • Hygienic Design: 304 stainless steel on all contact surfaces; open-frame design for easy cleaning.
  • Recipe Management: Stores up to 50 product recipes, reducing changeover time and operator training requirements.

Applications

  • Protein bars and functional nutrition bars
  • Chocolate bars and chocolate-coated bars
  • Energy bars and sports nutrition product
  • Meal replacement bars
  • Multi-layer snack bars

Technical Specifications

Parameter Specification
Model JY-L1000
Packaging Speed 50 –1000 packs per minute
Bag Width Range 60 – 200 mm
Bag Length Range 80 – 300 mm (adjustable)
Product Width Range 15 – 80 mm
Product Length Range 60 – 250 mm
Film Width (Max) 450 mm
Power Supply 380V / 50Hz, 3-phase (customizable)
Power Consumption 9.5 KW
Drive System 3-servo wrapping + dedicated push-feed servo (film feed, longitudinal seal, transverse seal/cut, product push-feed)
Sealing Temperature Range Room temperature – 200°C ±1°C, independent upper/lower jaw control
Film Material Compatibility BOPP, CPP, PE, metallized film, cold-seal, laminated composite
Machine Weight 850 KG
Machine Dimensions (L×W×H) 2,500 × 1,350 × 1,600 mm
Frame Material 304 stainless steel, IP54 electrical enclosures
Control System PLC + 7-inch color HMI touch screen
Language Support English, Chinese, Spanish, French, Arabic, Russian
Certification CE

Manufacturing and Quality Assurance

Each JY-L1000 is manufactured at Xingjunyao's Taizhou facility under quality procedures that emphasize the machine's specialized bar-handling features. The alignment rail system is verified using a granite surface plate and dial indicator setup to confirm straightness and parallelism within 0.05 mm per meter — critical tolerances for maintaining consistent bar guidance. The push-feed mechanism undergoes a 50,000-cycle endurance test to verify servo motor reliability, silicone pad adhesion, and stroke length consistency. The alignment verification optical sensors are calibrated using precision-ground reference bars of known dimensions, and the reject system response time is measured with high-speed video to confirm that misaligned bars are diverted within the available inter-bar gap.

After-Sales & Warranty

  • 12-month warranty
  • On-site installation and training
  • 48-hour spare parts dispatch
  • Remote technical support in multiple languages

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Q: What types of bar products can the JY-L1000 handle beyond coconut bars?
The JY-L1000 handles any rectangular bar-shaped food product within its dimensional range (60–250 mm length, 15–80 mm width, 5–35 mm height). This includes granola bars, cereal bars, muesli bars, oat bars, date bars, fig bars, energy bars, protein bars, nougat bars, sesame snaps, peanut crunch bars, seed bars, rice crispy bars, fruit-and-nut bars, chocolate-coated bars of any base composition.
Q: How does the push-feed mechanism differ from standard lug chain feeding?
The JY-L1000's servo-controlled push-feed uses a padded silicone push face that accelerates bars through a controlled motion profile — the bar velocity increases smoothly from zero to the target speed over a programmable distance, eliminating impact.
Q: How often do the collection trays need to be emptied for a typical coconut bar production run?
The collection tray emptying frequency depends on the specific product's particle-shedding rate, which varies significantly between different coconut bar formulations. Bars with a higher proportion of desiccated coconut and looser binding tend to shed more particles than bars with fine-grind coconut and strong syrup binders.
Q: What maintenance is required for the alignment rail system?
The alignment rail system is designed for low maintenance. The rails should be wiped down with a food-grade cleaning agent at the end of each production shift or between product changeovers. The rail adjustment mechanisms — hand knobs with graduated scales — should be checked monthly for smooth operation and scale accuracy.
Q: Can the JY-L1000 run cold-seal film for heat-sensitive bar products?
Yes. The JY-L1000 fully supports cold-seal film operation. Both the longitudinal and transverse sealing jaw heaters can be disengaged, and the machine's jaw pressure — which provides the sealing force for cold-seal films — is adjustable independently for the fin seal and end seal stations through the HMI.

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