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DOUBLE TWIST PACKING MACHINE

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Automatic feeding and packing machine
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Double Twist Candy Wrapping Machine Chocolate & Nougat Twist Pack

Professional double twist wrapping machine for candy, chocolate, and nougat. Traditional twist-wrap finish, CE certified, food-grade stainless steel. Ideal for premium confectionery presentation

Brand:
Junyao
Spu:
JY-LS800
  • Description
  • Product Characteristics
  • Technical Specifications
  • Product Details
  • Company Profile
  • Exhibition
  • Certification
  • FAQ
Product Overview

Double twist wrapping — the classic candy packaging style with twisted film ends on both sides of the product — remains the preferred format for premium confectionery, traditional sweets, and products where packaging style drives perceived value. Unlike pillow packs that hide the product, a double twist wrap partially reveals the candy through transparent film, creating a handcrafted, artisanal appearance that commands higher retail prices.

The Junyao double twist packing machine automates this traditionally labor-intensive process. It handles round, oval, and rectangular candies, chocolates, and nougat pieces, producing consistent, tight twist wraps at production speeds that would require dozens of manual workers. The machine's twist mechanism is adjustable for different twist tightness and film tail lengths, allowing you to match the packaging style to your brand positioning.

Junyao Double Twist Packing Machine for Candy/Chocolate/Nougat

Key Features

1. Consistent twist quality at production speed. The mechanical twist grippers are precision-machined and servo-controlled, maintaining consistent twist tightness across thousands of pieces. Unlike pneumatic systems that can drift with air pressure fluctuations, the servo-driven twist heads deliver repeatable results hour after hour.

2. Gentle product handling. Candies and chocolates are transferred through the wrapping cycle without impact. The twist motion is controlled — the film ends are gathered and twisted, not pulled or stretched.

3. Film versatility. Compatible with cellulose film, wax paper, PVC twist film, and laminated twist films. The twist tightness and tail length are adjustable through the HMI for different film materials and product sizes.

4. Quick size changeover. Change parts — product pockets, twist heads, film feed guides — are tool-free quick-change designs. Format changes between product sizes take under 15 minutes.

5. Food-grade construction. 304 stainless steel on all product and film contact surfaces. CE certified.

Applications

  • Hard candies and boiled sweets (traditional twist wrap)
  • Chocolate balls and truffles
  • Nougat and caramel pieces
  • Toffee and fudge wrap
  • Premium confectionery gift items

Technical Specifications

Parameter Specification
Model JY-LS800
Packaging Speed 50 – 400 bags per minute
Packaging Rate 100% under normal operating conditions
Package Size Range (L×W×H) 12–42 × 15–30 × 6–25 mm
Wrapping Type Double twist wrap, inner + outer film
Inner Film Specifications Wax paper, aluminum foil laminate, 15–25 micron
Outer Film Specifications Printed BOPP, metallized film, 20–35 micron
Power Supply 380V / 50Hz, 3-phase (customizable)
Power Consumption 8.5 KW
Drive System Full servo — independent axes for inner film feed/cut, outer film feed/cut, product infeed, inner wrap form/twist, outer wrap form/twist, inspection/reject
Servo Positional Accuracy ±0.2 mm per axis
Twist Tension Control Servo torque feedback with adaptive compensation per cycle
Inspection System Multi-point optical inspection for product and wrap quality
Feeding System Large-capacity hopper with vibratory and rotary singulation
Noise Level ≤ 75 dBA at operator position
Service Life (Drive Components) > 20,000 operating hours
Machine Weight 2,800 KG
Machine Dimensions (L×W×H) 6,348 × 1,638 × 1,600 mm
Frame Material Heavy-gauge 304 stainless steel, reinforced base
Electrical Enclosure Rating IP54 with forced-air cooling for servo drives
Control System PLC + 10-inch color HMI touch screen
Product Recipe Storage Up to 100 presets including inner/outer film and twist parameters
Language Support English, Chinese, Spanish, French, Arabic, Russian
Certification CE
Optional Features Date coder, automatic film roll changeover, remote access module, product counting and batching system, additional wrapping stations, extended hopper capacity, film registration mark sensor for printed outer film

Manufacturing and Quality Assurance

The JY-LS800 is manufactured under Xingjunyao's most rigorous quality protocol, befitting its status as the company's flagship high-complexity machine. The extended assembly process includes laser alignment of all servo axes to a common reference plane, ensuring that the multiple wrapping stations spaced along the 6.3-meter frame length operate in precise mechanical synchronization. Each servo motor undergoes dynamometer testing before installation, and the complete drive system is tested under load using a simulated production cycle before any product-contact components are installed. The twist actuators — the most mechanically demanding components in the system — undergo a 100,000-cycle endurance test during commissioning to verify consistent torque output and mechanical integrity.

After-Sales & Warranty

  • 12-month warranty
  • On-site installation and training
  • 48-hour spare parts dispatch
  • Remote technical support in multiple languages

Company Profile(5cdbc84fe4).jpg

Exhibition.jpg

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Q: What is the difference between single-film and dual-film double twist wrapping?
Single-film double twist wrapping uses one layer of film — typically a printed BOPP or wax paper — that serves both as product protection and brand presentation. Dual-film wrapping, as performed by the JY-LS800, uses two separate film layers: an inner wrap (typically wax paper or aluminum foil laminate) that provides a food-contact-safe moisture and oxygen barrier, and an outer wrap (typically printed BOPP or metallized film) that provides the branded visual presentation.
Q: How does the 100% packaging rate guarantee work in practice?
The 100% packaging rate is an inherent capability of the JY-LS800's design, not an externally imposed guarantee. It is achieved through the combination of product inspection before wrapping (rejecting defective or misaligned product that would cause wrapping failures), station-level fault isolation (a fault at one wrapping station pauses only that station while others continue), and the full servo architecture that prevents the cumulative timing drift responsible for missed wraps in mechanically timed machines.
Q: What infrastructure is required to install the JY-LS800?
Junyao provides detailed installation drawings and site preparation requirements during the order process, and the installation and commissioning service includes verification that all site conditions meet machine requirements before startup.
Q: How often do the twist fingers need to be replaced?
Twist fingers are designed for quick replacement — approximately 15 minutes per station — and are available as spare parts from Junyao. The machine's HMI includes a twist cycle counter for each station, enabling predictive replacement based on actual usage rather than calendar time.
Q: Can the JY-LS800 wrap products of different sizes simultaneously on different stations?
The JY-LS800 is designed to run a single product configuration across all wrapping stations at any given time. While the servo axes at each station are independently controlled, the product feeding and distribution system delivers a single product type to all stations. Running different products would require different forming tooling, film widths, and twist parameters that cannot be independently configured per station without physical changes.

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